Why Slew bearings Are So Important?
Bearings are of great significance in the industrial system. They support mechanical rotating bodies, reduce friction, and ensure rotational accuracy. They work based on the principle of rolling friction. There is a wide variety of bearing types.
What Is a Slew bearing
The main function of a slew bearing is to support a mechanical rotating body, reduce the friction coefficient during its motion, and ensure its rotational accuracy. Simply put, it’s like a bridge connecting the rotating components and the fixed machine body, allowing the components to rotate smoothly. Its working principle is based on replacing sliding friction with rolling friction. By placing rolling elements (such as balls or rollers) between the shaft and the slew bearing housing, the friction is greatly reduced. Take the deep – groove ball slew bearing as an example. It is the most representative rolling slew bearing. When the shaft rotates, the balls roll between the inner and outer rings with minimal friction, enabling the shaft to rotate at high speed and smoothly. This design not only improves the mechanical efficiency but also extends the service life of the equipment.
Types of Slew bearings
There is a wide variety of slew bearing types, and different types have different characteristics and application scenarios. Common types include deep – groove ball slew bearings, self – aligning ball slew bearings, cylindrical roller slew bearings, and tapered roller slew bearings.
Deep – groove ball slew bearings have a simple structure, low manufacturing cost, small friction coefficient, and high limiting speed. They are the most widely used, often applied in fields such as motors, automobiles, and home appliances.
Self -aligning ball slew bearings have excellent self – aligning performance and can compensate for coaxiality errors. They are suitable for situations where the shaft is bent under stress or misaligned during installation, such as in mining machinery and metallurgical machinery.
Cylindrical roller slew bearings have a large radial load – carrying capacity and are suitable for heavy – load applications. They can often be found in equipment like machine tool spindles and large – scale motors.
Tapered roller slew bearings can withstand both radial and single – direction axial loads. They are commonly used in industries such as automotive, rolling mills, and mining machinery.
Applications of Slew bearings in Various Fields
Transportation Field: In automobiles, slew bearings are widely used in components such as engines, transmissions, and wheel hubs. The slew bearings in the engine support the rotation of the crankshaft to ensure the normal operation of the engine, and those in the transmission enable efficient power transmission between different gears. It is estimated that an ordinary car requires approximately 100 – 150 slew bearings. In rail transportation, high – precision slew bearings are essential for key parts of high – speed trains, such as traction motor slew bearings and bogie axle box slew bearings. These slew bearings not only need to withstand huge loads but also maintain stable performance at high speeds to ensure the safe and smooth operation of the train.
Energy and Power Field: Wind turbines are an important representative of clean energy. Their main shaft slew bearings, pitch and yaw slew bearings, etc., are core components of the turbines. For a 3MW wind turbine, the outer diameter of the main shaft slew bearing can exceed 2m, and it needs to withstand significant axial and radial loads. The requirements for slew bearings in the nuclear power field are even more stringent. The main pump thrust slew bearing needs to support hundreds of tons of weight, and the control rod drive mechanism slew bearings need to work stably in a high – radiation environment.
High – end Manufacturing Field: In CNC machine tools, the rotational speed of the motorized spindle slew bearings can reach over 40,000 rpm, and the ball screw support slew bearings ensure the high – precision positioning of the machine tool. The crossed roller slew bearings in the RV reducers of industrial robots need to meet an accuracy requirement of ABEC7 or above to ensure the precise and stable movement of the robots. The magnetic levitation slew bearings in semiconductor equipment’s vacuum coating machines can achieve high – precision rotation in a dust – free environment, meeting the strict requirements of semiconductor manufacturing.
Consumer Goods and Daily Life Field: In daily life, slew bearings are also everywhere. The annual demand for air – conditioner compressor slew bearings exceeds 500 million sets, ensuring the efficient operation of air conditioners. The silent slew bearings in washing machines reduce the noise during operation, enhancing the user experience. The slip ring slew bearings in CT machines in medical devices adopt an integrated design of conductive slip rings, enabling 360 – degree rotational scanning of the CT machines.
Development Status and Trends of the Slew bearing Industry
With the continuous development of the global manufacturing industry, the slew bearing industry is also making continuous progress. Currently, the global slew bearing market is huge. In 2023, it reached 143.6 billion US dollars and maintained an annual compound growth rate of 8.3%. Among them, the automotive industry is the largest application field for slew bearings, accounting for 32%, followed by the industrial machinery and energy fields.
In terms of technological development, slew bearings are moving towards the direction of intelligence, lightweight, and high – performance. By using new materials and optimizing the structure, the weight of slew bearings is reduced, and energy consumption is decreased. High – performance slew bearings continue to break through in terms of high – speed, high – precision, and high – reliability.
As the joints of industry, slew bearings, despite their small size, play an irreplaceable role in various fields. Their development not only promotes the progress of industry but also brings convenience to people’s lives. With continuous technological innovation and the expansion of application fields, it is believed that slew bearings will continue to shine in future industrial development and contribute to the goal of becoming a manufacturing powerhouse.
The Price of Slew bearing
Slew bearing prices are affected by multiple factors. In terms of raw materials, the type of steel (such as high – carbon chromium steel or special alloys) and fluctuations in the supply chain directly determine the cost. In the manufacturing process, the higher the precision level, the more stringent the requirements for processing, heat treatment (quenching, carburizing), and surface treatment (plating, nitriding), which increases the production cost. At the same time, import tariffs and transportation costs also significantly affect the final pricing, ultimately forming a price system jointly influenced by materials, technology, and the market.
Supplier of Slew bearing
In terms of product quality, LDB bearing always adheres to the attitude of striving for excellence and has established a strict quality control system. Starting from the procurement of raw materials, it strictly selects high – quality steel to ensure the basic performance of the products. Ensure that every product can meet your needs.
